Top 5 Techniques to Reduce Manufacturing Costs

July 9, 2018

Industrial Mechanical

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Manufacturers are always looking for techniques to reduce their cost. Here are five of them that will help the manufacturers reduce cost irrespective of their sector. The primary step would be to assess their process and do on internal audit. Only when the big picture is at view, methods can be implemented to reduce the costs.

Energy Efficiency

Most of the time without our notice we tend to waste a lot of electricity. Implementing sensors that would stop the machines immediately after usage can reduce quite a lot of cost. Replacing energy guzzling machinery with those consuming less energy can save up to 10% of the cost. Usage of alternative energy sources like solar energy which is the cheapest source of energy can cut down operating cost significantly.

Fixed Cost Reduction

Machinery for a manufacturing industry is very important, but only a few machineries are constantly used. Hence, owning the machinery that is used passively wouldn’t be feasible; renting/leasing such machinery can reduce the fixed cost. Using automation in production process can decrease the labour cost abundantly. Outsourcing advertising, marketing and sales could also help in cost reduction.

Overhead Cost Reduction

Maintaining inventory by not over producing and recycling/selling the wastage or scrap of the raw material can always free up and manage the factory space and reduce wastage. At times, outsourcing supply can reduce the business space, risk, staff, and maintenance of vehicles. Buying raw materials at bulk and sharing it with another manufacturer can reduce the material and inventory space. Intercom and internet calling, conferencing and video calling meetings can help reduce administrative cost.

Reduction in Labour Costs

Usage of technology for the manufacturing process like implementing sensors and automation, robotics can drop down as the number of labours drops as the automation requires less human interference and is more accurate. Using part time workers and free lancers can eliminate the idle time of labourers. Implementing methods to increase efficiency; comfortable positive workplace, eliminating overtime as it reduces efficiency, training employees, getting to know the employees, reskilling of the employees rather than assigning them monotonous task can help the manufacturer make optimum use of the labour force.

Customer related cost reduction

Technology can help the manufacturer cut down the cost in every stage of the manufacturing process and also at marketing. Using technology for marketing, advertising and promoting of goods can reduce cost abundantly. Designing products digitally 3D print of the product would help the manufacturer in better understanding of customer needs and can reduce correction and reproduction.

Invention Blueprints

July 9, 2018

Industrial Mechanical

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Patent Drawings

Patent drawings are one of the most important and key features required from the USPTO while an Inventor files for a patent. These invention blueprints, or patent drawings consist of dimensions, views, and other information to help relate not only the inventions look, but also its functionality. CAD is the tool in most cases that is used in order to design patents. Any Inventor should definitely familiarize themselves with CAD because it is a staple within any type of design now a days, and especially within Inventions and prototype design.

CAD Designers

Invention designers or CAD designers are the ones who actually manipulate CAD software into creating something known as a 3D model. 3D models are used for several different things, and invention blueprints as well as patent drawings are just a few. These complex design files hold all the necessary information to instruct machines that manufacturer rapid prototypes and inventions how to operate. These CAD files are extremely diversified in the sense that one 3D model can perform several task. In the end if an Inventor chooses the right Invention Designer this fact will permit them to save money by purchasing more than one service from the invention design company.

3D Modeling Services

The majority of 3D modeling services perform only certain types of design in which inventions and prototypes are not usually within. 3D modeling services will generally only perform design task such as architectural work, mechanical, electrical, or some specialty field. If you’re interested in finding a CAD design service who specializes in invention design, your best bet would be to search online. Invention design services are out there, but if you’re not careful it’s easy to get mixed up with the wrong one who can turn your patent mission into a complete nightmare.

CAD Prototype

So within the first steps an Inventor takes they are normally notified that they will need a CAD Prototype. Unless an Inventor creates the prototype from hand a CAD file will surely be needed. In all reality when someone thinks of the word prototype they normally associate a high dollar amount for cost with it. Really this is the furthest thing from the truth if you can find an honest invention design service or rapid prototype service to perform your needs. Really an Inventor should look for one service to not only design the prototype, but also make the prototype. If found this service should produce reduced cost to the Inventor since they are purchasing more than one service from them.

Few Reasons Why Portable Diesel Fuel Tanks Are a Reason for Enhanced Productivity

July 9, 2018

Industrial Mechanical

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In the present era, everyone wishes to work by convenience, more preference is given to things which could be delivered to the doorstep. People have less time so they look for means which save their time which they can put to some other uses. These days even portable air conditioners are available then why not “portable diesel fuel tanks”. Few industrial setups demand a portable diesel fuel tank on the site that they are working as they need different kinds of fuel which could be petrol or diesel stored in different kinds of tanks to be put to use as and when the need be. The portable diesel fuel tanks can be made to refill petrol or diesel for the vehicles in any remote area.

In order to focus on the safety requirements of the business, these are tanks have double walls, are not too huge, and made to act in accordance with the fire codes stipulations. These are also available as fuel cubes which are portable enough to be transported with the help of a crane. These tanks ensure the safety of the employees and thus comprise of a dual wall and even a bounded cabinet. These tanks permit additional production and enhance performance by evading expensive downtime caused during the refuelling.

After knowing what a portable diesel fuel tank is and its design, let us now have a look at its features and utility.


• These tanks are quite small and easy to install
• They are free to air-ventilation
• These can be easily carried as a one- piece unit.
• It is constructed in a way to bear heavy usage.
• These are environment- friendly.
• They have additional flexibility in terms of storage and handling fuel.

Uses: The tank can be rented by the following:

• Fuelling of equipment
• Fuelling at the Job site
• A Special type of fuelling
• Fuelling for the generator
• Fuelling in case of emergency


• It is the ultimate answer for the small industrial users who can very comfortably store a little amount of diesel in these portable tanks.
• Owing to the smaller size, they can be stored easily and will not take a lot of space.
• Even their transportation is quite easy and smooth.
• In case any damage occurs there is very less amount of fuel which gets wasted since the container size is not too huge.
• These tanks are easily available in the market.


• These tanks are not easily available when there is a power failure.
• We need to be careful regarding the presence of moisture.
• These cannot be used for a very large requirement since it cannot hold too much of diesel fuel.

So, it can be seen that these sort of tanks have their own edge but not very commonly used with large -scale industries owing to the capacity factor yet are more convenient and durable and no doubt getting more popularity.

Diesel Generators – Reliable Power Source for Domestic & Commercial Purposes

July 9, 2018

Industrial Mechanical

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Diesel generators are a standout amongst the most prevalent and most dependable source for power backup. They are utilized as a part of a wide assortment of settings that range from business and industry to individual house owners worried about having an elective power source if their essential supply of power ends up inaccessible.

Power blackouts, in any case, are by all account not the only reason that having a diesel generator for power back up is a smart thought. While they are unquestionably useful on the off chance that you ever lose control startlingly, diesel generators have various different uses, including giving an electrical power source in areas where some sources of power are not accessible. Numerous contractual workers, for instance, utilize diesel generators to supply energy to their work destinations for simply this reason.

There are various points of interest to owning a diesel generator. Since these sorts of units can be transported to better places, you are not restricted to a solitary area where the generator can be utilized. This can spare a considerable measure of pointless cost and enables a generator to be utilized as a part of various areas as opposed to getting one for each site.

A standout among the most prominent benefit of diesel generators over other power backup sources is the unwavering quality that these machines offer. The motors used to control these units are famous for being both strong and effective. This is one of the essential reasons that numerous organizations and property holders have picked these sorts of models over others that are accessible.

The cost of diesel-controlled generators has been dropping drastically over the previous couple of years. This has increased their fame in the commercial market and an ever-increasing number of property holders are exploiting these lower expenses to guarantee that they have a solid source of power if they lose electricity suddenly. This gives them a feeling that all is well with the world and significant serenity realizing that they are set up for these kinds of crises.

Numerous entrepreneurs are exploiting benefits offered by these generators. The blend of adaptability and efficiency makes an esteem set that is amazingly appealing. As should be obvious, owning a diesel generator has a few advantages both for entrepreneurs who require a dependable source for power backup and for individual house owners who are worried about being set up for a power crisis or sudden power blackout. Owning a diesel generator implies that you can utilize it in various areas.

Tilt angle and Azimuth for Solar Installation

July 9, 2018

Industrial Mechanical

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Neglect these two, and your PV Panels will under perform making you worry what has gone wrong! It’s a question of optimization. What is the Tilt Angle and Azimuth of a solar panel installation?

Tilt Angle
The Tilt Angle is the angle that forms between the horizontal and the long axis of the PV Module. (In other words it tells you how much the panel should be tilted to derive the best incidence of solar energy). It is therefore the latitude at a particular location where you want the panel installed. An increase in the Tilt In the winter and a decrease in the summer will optimize the power out put of a PV Panel Installation.
Due to obvious reasons the Two Axes Tracking type PV installations do not need this consideration as they independently position themselves to optimize the power out put.

Without exception all fixed axes PV panel installations in the Northern Hemisphere should face the South for optimum performance.
For fixed axis Solar panel array, the azimuth is the angle the panels make with the true North, when measured in a clockwise direction. For a single rotating axis type module or array it is the angle made by the angle of track to the true North measured in the same manner. As said before the two rotating axis type does not require any special attention in this regard.
If you are in the Northern Hemisphere this angle is 1800, which makes the panel to face the South. For the installations in the Southern Hemisphere this will be 0 0   making the panels face the North.

Special precautions that should be observed when installing solar Panels
Observe these precautions and you will avoid quite a few pit falls.

  • Avoid Shading from trees and buildings nearby.
  • Ensure Optimum sunlight incidence on panels.
  •  Ensure the supporting structures are strong enough to withstand the load of snow, wind and maintenance functions.
  •  Use quality Supports and fixings avoiding bimetallic action.
  • Minimize the distance to your DC to AC inverter installation.
  • Minimize clutter and ensure adequate wind play around the array. (Also for maintenance)
  • In a grid tied installations ensure the closest available location of the inverter to the incomer mains.

The foregoing only outlines some Solar Panel Installation basics of for the new enthusiasts and as relevant for the mechanical aspects of the installation and design. Equally relevant electrical power management side has not been discussed in this discourse, but will soon follow. See you there!